Royal 1212x Paper Shredder: Forensic Analysis

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco.

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco.

Friend David brought me his broken Royal 1212x paper shredder. The motor runs but the shredding teeth no longer turn. He bought it from Costco for about $100. As with other “Made in China” shredders I’ve taken apart, I suspected a plastic gear broke. In this case the plastic gear slowly shredded its internal teeth, leaving the shredder motionless, useless and broken. This shredder is still available on Amazon and other places, so it is still for sale. I suspect that other shredders from the same brand have the same internal components.

The shredder looks nice enough, with a large 5.5G/21L pull out waste bin, very convenient. As the shredding unit is trash now I might add a wooden top and continue to use it as a paper garbage can. I’ll think of some other ideas.

There are metal gears in this machine, but there are also two plastic gears. The one that shredded its teeth was mated with a metal gear, so over time the plastic gear wore away its teeth. The motor was then freely spinning and no longer connected to the shredding gears and teeth.

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco.

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco.

The failure of the machine was due to a metal gear slowly shredding the internal teeth of a plastic gear. This will almost always happen when metal contacts plastic at higher speeds. There are small shards of plastic all over not only this gear but also all the other gears.

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic all over the gears. Photo 1 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic all over the gears. Photo 1 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Metal gear that shredded the plastic teeth. You can see remnants of plastic (white flakes) all over the gears. Photo 2 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Metal gear that shredded the plastic teeth. You can see remnants of plastic (white flakes) all over the gears. Photo 2 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic (white flakes) all over the gears. Photo 3 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic (white flakes) all over the gears. Photo 3 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic (white flakes) all over the gears. Photo 4 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic (white flakes) all over the gears. Photo 4 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic (white flakes) all over the gears. Photo 5 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Plastic gear, internal teeth shredded. You can see remnants of plastic (white flakes) all over the gears. Photo 5 by Don Tai

This simple but preventable failure could have been averted by not using plastic gears. Against a metal gear at higher speeds they do not last long. There is another larger plastic gear, but its spindle and teeth are metal. This would last a bit longer, but even then you can see some wear on the metal teeth.

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Large plastic gear, spindle and teeth are metal, you can see some wear. You can see remnants of plastic (white flakes) all over the gears. Photo 6 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Large plastic gear, spindle and teeth are metal, you can see some wear. You can see remnants of plastic (white flakes) all over the gears. Photo 6 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Small plastic gear with shredded internal teeth, metal gear that did the shredding, large plastic gear, spindle and teeth are metal, you can see some wear. You can see remnants of plastic (white flakes) all over the gears. Photo 7 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Small plastic gear with shredded internal teeth, metal gear that did the shredding, large plastic gear, spindle and teeth are metal, you can see some wear. You can see remnants of plastic (white flakes) all over the gears. Photo 7 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Small plastic gear with shredded internal teeth, metal gear that did the shredding, large plastic gear, spindle and teeth are metal, 3 other metal gears. You can see remnants of plastic (white flakes) all over the gears. Photo 8 by Don Tai

Royal 1212x paper shredder, shredded the teeth on a plastic gear, rendering it inoperable junk. Bought from Costco. Small plastic gear with shredded internal teeth, metal gear that did the shredding, large plastic gear, spindle and teeth are metal, 3 other metal gears. You can see remnants of plastic (white flakes) all over the gears. Photo 8 by Don Tai

It is not that the manufacturer did not know to use metal gears, because they do have some metal gears, but that they would put metal teeth against plastic teeth and expect them to last. This paper shredder was destined to fail fairly quickly and then be thrown out. It is disposable, which is a waste of the earth’s natural resources. Of course I could not track down the Chinese manufacturer in order to find replacement parts. I am sure that this unit was not designed to be repaired. When you do buy a shredder please buy better quality.

I continued to take apart the axles for the metal stars that shred the paper, and found them familiar. They are 1/2 hex diameter and 9 3/4″ long. This is the exact same diameter as the torsion bars for my garage door springs. I’ll have to check stick them into the torsion bar nuts and see if they fit.

I rate this Royal 1212x paper shredder a “D” for reliability. Do not buy this brand name, as it will prematurely fail due to these plastic gears.

10 thoughts on “Royal 1212x Paper Shredder: Forensic Analysis

  1. Jakin

    Exactly the same thing happened to me. I just emailed Royal to see if I can get this replacement part.

  2. Larry Reiher

    PLEASR TELL ME HOW IN HELL u got this beast apart to get to the gears? i am crazy enough to try to replace the gear if i can get to it. mine sounds like your description. all motor noise and no cutter bars turning. i got the 3 screws out but cant get further,
    HELP!

  3. Roland friolet

    hello, where could I get the first plastic gear for our Royal 1212x shredder

  4. Long

    This is just EXACTLY happened to me yesterday! The plastic gear was worn out! Everything else is still in great condition and expected to last very long, but with plastic gear was worn out, the machine become useless! Very disappointed!

    [Don: That’s sad, and a waste of the earth’s resources. This is planned obsolescence. Using weak plastic for a main gear is guaranteed to prematurely break. You’ll need to buy another.]

  5. Mike Jenkins

    I am working on a 1216X Royal shredder in which the angle cut teeth on the nylon gear were removed by the very sharp gear on the motor shaft. The teeth on the motor shaft resemble an end mill bit designed to cut on a mill. It is the stupidest design if longevity is the goal. Otherwise it appear to be design for a short life. I am looking for a brass replacement gear.

  6. Scott

    As above, how do I get this unit apart? Removed 3 screws, but do not want to break anything.

  7. mk

    Thanks for your tear-down and insights, mine died THIS death today… I’ve owned it for many years… but used it rarely. I’ll avoid Royal brand shredders for sure.

  8. Tino

    Hello there,

    Do you have the manual of this model? I opened this machine, but forgetting how to assemble them? My Royal doesn’t work, so i tried to pull out small papers inside.

    Thank you,
    Tino

    [Don: Sorry, I don’t have the manual. This machine is long gone, disassembled and destroyed. The manual would not have assembly instructions anyway. Next time please take photos before you disassemble. Don]

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